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Process Plant Design
An introductory practical guide to process plant design for students of chemical engineering and practicing chemical engineers.
Process Plant Design provides an introductory practical guide to the subject for undergraduate and postgraduate students of chemical engineering, and practicing chemical engineers.
* Process Plant Design starts by presenting general background from the early stages of chemical process projects and moves on to deal with the infrastructure required to support the operation of process plants.
* The reliability, maintainability and availability issues addressed in the text are important for process safety, and the avoidance of high maintenance costs, adverse environmental impact, and unnecessary process breakdowns that might prevent production targets being achieved.
* A practical approach is presented for the systematic synthesis of process control schemes, which has traditionally received little attention, especially when considering overall process control systems.
* The development of preliminary piping and instrumentation diagrams (P&IDs) is addressed, which are key documents in process engineering.
* A guide is presented for the choice of materials of construction, which affects resistance to corrosion, mechanical design and the capital cost of equipment.
* Whilst the final mechanical design of vessels and equipment is normally carried out by specialist mechanical engineers, it is still necessary for process designers to have an understanding of mechanical design for a variety of reasons.
* Finally, Process Plant Design considers layout, which has important implications for safety, environmental impact, and capital and operating costs.
To aid reader comprehension, Process Plant Design features worked examples throughout the text.
Process Plant Design is a valuable resource on the subject for advanced undergraduate and postgraduate students of chemical engineering, as well as practicing chemical engineers working in process design. The text is also useful for industrial disciplines related to chemical engineering working on the design of chemical processes.
An introductory practical guide to process plant design for students of chemical engineering and practicing chemical engineers.
Process Plant Design provides an introductory practical guide to the subject for undergraduate and postgraduate students of chemical engineering, and practicing chemical engineers.
* Process Plant Design starts by presenting general background from the early stages of chemical process projects and moves on to deal with the infrastructure required to support the operation of process plants.
* The reliability, maintainability and availability issues addressed in the text are important for process safety, and the avoidance of high maintenance costs, adverse environmental impact, and unnecessary process breakdowns that might prevent production targets being achieved.
* A practical approach is presented for the systematic synthesis of process control schemes, which has traditionally received little attention, especially when considering overall process control systems.
* The development of preliminary piping and instrumentation diagrams (P&IDs) is addressed, which are key documents in process engineering.
* A guide is presented for the choice of materials of construction, which affects resistance to corrosion, mechanical design and the capital cost of equipment.
* Whilst the final mechanical design of vessels and equipment is normally carried out by specialist mechanical engineers, it is still necessary for process designers to have an understanding of mechanical design for a variety of reasons.
* Finally, Process Plant Design considers layout, which has important implications for safety, environmental impact, and capital and operating costs.
To aid reader comprehension, Process Plant Design features worked examples throughout the text.
Process Plant Design is a valuable resource on the subject for advanced undergraduate and postgraduate students of chemical engineering, as well as practicing chemical engineers working in process design. The text is also useful for industrial disciplines related to chemical engineering working on the design of chemical processes.
Process Plant Design
An introductory practical guide to process plant design for students of chemical engineering and practicing chemical engineers.
Process Plant Design provides an introductory practical guide to the subject for undergraduate and postgraduate students of chemical engineering, and practicing chemical engineers.
* Process Plant Design starts by presenting general background from the early stages of chemical process projects and moves on to deal with the infrastructure required to support the operation of process plants.
* The reliability, maintainability and availability issues addressed in the text are important for process safety, and the avoidance of high maintenance costs, adverse environmental impact, and unnecessary process breakdowns that might prevent production targets being achieved.
* A practical approach is presented for the systematic synthesis of process control schemes, which has traditionally received little attention, especially when considering overall process control systems.
* The development of preliminary piping and instrumentation diagrams (P&IDs) is addressed, which are key documents in process engineering.
* A guide is presented for the choice of materials of construction, which affects resistance to corrosion, mechanical design and the capital cost of equipment.
* Whilst the final mechanical design of vessels and equipment is normally carried out by specialist mechanical engineers, it is still necessary for process designers to have an understanding of mechanical design for a variety of reasons.
* Finally, Process Plant Design considers layout, which has important implications for safety, environmental impact, and capital and operating costs.
To aid reader comprehension, Process Plant Design features worked examples throughout the text.
Process Plant Design is a valuable resource on the subject for advanced undergraduate and postgraduate students of chemical engineering, as well as practicing chemical engineers working in process design. The text is also useful for industrial disciplines related to chemical engineering working on the design of chemical processes.
An introductory practical guide to process plant design for students of chemical engineering and practicing chemical engineers.
Process Plant Design provides an introductory practical guide to the subject for undergraduate and postgraduate students of chemical engineering, and practicing chemical engineers.
* Process Plant Design starts by presenting general background from the early stages of chemical process projects and moves on to deal with the infrastructure required to support the operation of process plants.
* The reliability, maintainability and availability issues addressed in the text are important for process safety, and the avoidance of high maintenance costs, adverse environmental impact, and unnecessary process breakdowns that might prevent production targets being achieved.
* A practical approach is presented for the systematic synthesis of process control schemes, which has traditionally received little attention, especially when considering overall process control systems.
* The development of preliminary piping and instrumentation diagrams (P&IDs) is addressed, which are key documents in process engineering.
* A guide is presented for the choice of materials of construction, which affects resistance to corrosion, mechanical design and the capital cost of equipment.
* Whilst the final mechanical design of vessels and equipment is normally carried out by specialist mechanical engineers, it is still necessary for process designers to have an understanding of mechanical design for a variety of reasons.
* Finally, Process Plant Design considers layout, which has important implications for safety, environmental impact, and capital and operating costs.
To aid reader comprehension, Process Plant Design features worked examples throughout the text.
Process Plant Design is a valuable resource on the subject for advanced undergraduate and postgraduate students of chemical engineering, as well as practicing chemical engineers working in process design. The text is also useful for industrial disciplines related to chemical engineering working on the design of chemical processes.
Inhaltsverzeichnis
Preface xi
Acknowledgments xiii
Nomenclature xv
About the Companion Website xix
1 Chemical Process Projects 1
1.1 The Process Plant Design Problem 1
1.2 Continuous and Batch Processes 2
1.3 New Design and Retrofit 3
1.4 Hazard Management in Process Plant Design 4
1.5 Project Phases 4
1.6 Chemical Process Projects - Summary 5
References 6
2 Process Economics 7
2.1 Capital Cost Estimates 7
2.2 Class 5 Capital Cost Estimates 8
2.3 Class 4 Capital Cost Estimates 9
2.4 Class 3 to Class 1 Capital Cost Estimates 15
2.5 Capital Cost of Retrofit 15
2.6 Annualized Capital Cost 16
2.7 Operating Cost 17
2.8 Economic Evaluation 20
2.9 Investment Criteria 23
2.10 Process Economics . Summary 23
Exercises 24
References 25
3 Development of Process Design Concepts 27
3.1 Formulation of Design Problems 27
3.2 Evaluation of Performance 27
3.3 Optimization of Performance 28
3.4 Approaches to the Development of Design Concepts 29
3.5 Screening Design Options 32
3.6 Influencing the Design as the Project Progresses 33
3.7 Development of Process Design Concepts - Summary 34
References 35
4 Heating Utilities 37
4.1 Process Heating and Cooling 38
4.2 Steam Heating 39
4.3 Water Treatment for Steam Generation 44
4.4 Steam Generation from the Combustion of Fuels 45
4.5 Steam Generation from Electrical Energy 48
4.6 Gas Turbines 50
4.7 Steam Turbines 51
4.8 Steam Distribution 55
4.9 Steam Heating Limits 64
4.10 Fired Heaters 64
4.11 Other Heat Carriers 68
4.12 Heating Utilities - Summary 74
Exercises 74
References 76
5 Cooling Utilities 77
5.1 Waste Heat Steam Generation 77
5.2 Once-Through Cooling Water Systems 77
5.3 Recirculating Cooling Water Systems 78
5.4 Air Coolers 80
5.5 Refrigeration 82
5.6 Choice of a Single Component Refrigerant for Compression Refrigeration 88
5.7 Mixed Refrigerants for Compression Refrigeration 89
5.8 Absorption Refrigeration 93
5.9 Indirect Refrigeration 93
5.10 Cooling Utilities . Summary 94
Exercises 95
References 96
6 Waste Treatment 97
6.1 Aqueous Emissions 97
6.2 Primary Wastewater Treatment Processes 101
6.3 Biological Wastewater Treatment Processes 104
6.4 Tertiary Wastewater Treatment Processes 109
6.5 Atmospheric Emissions 109
6.6 Treatment of Solid Particulate Emissions to Atmosphere 111
6.7 Treatment of VOC Emissions to Atmosphere 114
6.8 Treatment of Sulfur Emissions to Atmosphere 120
6.9 Treatment of Oxides of Nitrogen Emissions to Atmosphere 123
6.10 Treatment of Combustion Emissions to Atmosphere 124
6.11 Atmospheric Dispersion 127
6.12 Waste Treatment . Summary 128
Exercises 128
References 129
7 Reliability, Maintainability, and Availability Concepts 131
7.1 Reliability, Maintainability, and Availability 131
7.2 Reliability 133
7.3 Repairable and Non-repairable Systems 136
7.4 Reliability Data 139
7.5 Maintainability 141
7.6 Availability 143
7.7 Process Shut-down for Maintenance 144
7.8 Reliability, Maintainability, and Availa
Acknowledgments xiii
Nomenclature xv
About the Companion Website xix
1 Chemical Process Projects 1
1.1 The Process Plant Design Problem 1
1.2 Continuous and Batch Processes 2
1.3 New Design and Retrofit 3
1.4 Hazard Management in Process Plant Design 4
1.5 Project Phases 4
1.6 Chemical Process Projects - Summary 5
References 6
2 Process Economics 7
2.1 Capital Cost Estimates 7
2.2 Class 5 Capital Cost Estimates 8
2.3 Class 4 Capital Cost Estimates 9
2.4 Class 3 to Class 1 Capital Cost Estimates 15
2.5 Capital Cost of Retrofit 15
2.6 Annualized Capital Cost 16
2.7 Operating Cost 17
2.8 Economic Evaluation 20
2.9 Investment Criteria 23
2.10 Process Economics . Summary 23
Exercises 24
References 25
3 Development of Process Design Concepts 27
3.1 Formulation of Design Problems 27
3.2 Evaluation of Performance 27
3.3 Optimization of Performance 28
3.4 Approaches to the Development of Design Concepts 29
3.5 Screening Design Options 32
3.6 Influencing the Design as the Project Progresses 33
3.7 Development of Process Design Concepts - Summary 34
References 35
4 Heating Utilities 37
4.1 Process Heating and Cooling 38
4.2 Steam Heating 39
4.3 Water Treatment for Steam Generation 44
4.4 Steam Generation from the Combustion of Fuels 45
4.5 Steam Generation from Electrical Energy 48
4.6 Gas Turbines 50
4.7 Steam Turbines 51
4.8 Steam Distribution 55
4.9 Steam Heating Limits 64
4.10 Fired Heaters 64
4.11 Other Heat Carriers 68
4.12 Heating Utilities - Summary 74
Exercises 74
References 76
5 Cooling Utilities 77
5.1 Waste Heat Steam Generation 77
5.2 Once-Through Cooling Water Systems 77
5.3 Recirculating Cooling Water Systems 78
5.4 Air Coolers 80
5.5 Refrigeration 82
5.6 Choice of a Single Component Refrigerant for Compression Refrigeration 88
5.7 Mixed Refrigerants for Compression Refrigeration 89
5.8 Absorption Refrigeration 93
5.9 Indirect Refrigeration 93
5.10 Cooling Utilities . Summary 94
Exercises 95
References 96
6 Waste Treatment 97
6.1 Aqueous Emissions 97
6.2 Primary Wastewater Treatment Processes 101
6.3 Biological Wastewater Treatment Processes 104
6.4 Tertiary Wastewater Treatment Processes 109
6.5 Atmospheric Emissions 109
6.6 Treatment of Solid Particulate Emissions to Atmosphere 111
6.7 Treatment of VOC Emissions to Atmosphere 114
6.8 Treatment of Sulfur Emissions to Atmosphere 120
6.9 Treatment of Oxides of Nitrogen Emissions to Atmosphere 123
6.10 Treatment of Combustion Emissions to Atmosphere 124
6.11 Atmospheric Dispersion 127
6.12 Waste Treatment . Summary 128
Exercises 128
References 129
7 Reliability, Maintainability, and Availability Concepts 131
7.1 Reliability, Maintainability, and Availability 131
7.2 Reliability 133
7.3 Repairable and Non-repairable Systems 136
7.4 Reliability Data 139
7.5 Maintainability 141
7.6 Availability 143
7.7 Process Shut-down for Maintenance 144
7.8 Reliability, Maintainability, and Availa
Details
| Erscheinungsjahr: | 2023 |
|---|---|
| Genre: | Chemie |
| Rubrik: | Naturwissenschaften & Technik |
| Medium: | Taschenbuch |
| Inhalt: | 560 S. |
| ISBN-13: | 9781119689911 |
| ISBN-10: | 1119689910 |
| Sprache: | Englisch |
| Herstellernummer: | 1W119689910 |
| Autor: | Smith, Robin |
| Auflage: | 1. Auflage |
| Hersteller: |
Wiley
Wiley & Sons |
| Maße: | 279 x 216 x 36 mm |
| Von/Mit: | Robin Smith |
| Erscheinungsdatum: | 12.12.2023 |
| Gewicht: | 1,39 kg |
Inhaltsverzeichnis
Preface xi
Acknowledgments xiii
Nomenclature xv
About the Companion Website xix
1 Chemical Process Projects 1
1.1 The Process Plant Design Problem 1
1.2 Continuous and Batch Processes 2
1.3 New Design and Retrofit 3
1.4 Hazard Management in Process Plant Design 4
1.5 Project Phases 4
1.6 Chemical Process Projects - Summary 5
References 6
2 Process Economics 7
2.1 Capital Cost Estimates 7
2.2 Class 5 Capital Cost Estimates 8
2.3 Class 4 Capital Cost Estimates 9
2.4 Class 3 to Class 1 Capital Cost Estimates 15
2.5 Capital Cost of Retrofit 15
2.6 Annualized Capital Cost 16
2.7 Operating Cost 17
2.8 Economic Evaluation 20
2.9 Investment Criteria 23
2.10 Process Economics . Summary 23
Exercises 24
References 25
3 Development of Process Design Concepts 27
3.1 Formulation of Design Problems 27
3.2 Evaluation of Performance 27
3.3 Optimization of Performance 28
3.4 Approaches to the Development of Design Concepts 29
3.5 Screening Design Options 32
3.6 Influencing the Design as the Project Progresses 33
3.7 Development of Process Design Concepts - Summary 34
References 35
4 Heating Utilities 37
4.1 Process Heating and Cooling 38
4.2 Steam Heating 39
4.3 Water Treatment for Steam Generation 44
4.4 Steam Generation from the Combustion of Fuels 45
4.5 Steam Generation from Electrical Energy 48
4.6 Gas Turbines 50
4.7 Steam Turbines 51
4.8 Steam Distribution 55
4.9 Steam Heating Limits 64
4.10 Fired Heaters 64
4.11 Other Heat Carriers 68
4.12 Heating Utilities - Summary 74
Exercises 74
References 76
5 Cooling Utilities 77
5.1 Waste Heat Steam Generation 77
5.2 Once-Through Cooling Water Systems 77
5.3 Recirculating Cooling Water Systems 78
5.4 Air Coolers 80
5.5 Refrigeration 82
5.6 Choice of a Single Component Refrigerant for Compression Refrigeration 88
5.7 Mixed Refrigerants for Compression Refrigeration 89
5.8 Absorption Refrigeration 93
5.9 Indirect Refrigeration 93
5.10 Cooling Utilities . Summary 94
Exercises 95
References 96
6 Waste Treatment 97
6.1 Aqueous Emissions 97
6.2 Primary Wastewater Treatment Processes 101
6.3 Biological Wastewater Treatment Processes 104
6.4 Tertiary Wastewater Treatment Processes 109
6.5 Atmospheric Emissions 109
6.6 Treatment of Solid Particulate Emissions to Atmosphere 111
6.7 Treatment of VOC Emissions to Atmosphere 114
6.8 Treatment of Sulfur Emissions to Atmosphere 120
6.9 Treatment of Oxides of Nitrogen Emissions to Atmosphere 123
6.10 Treatment of Combustion Emissions to Atmosphere 124
6.11 Atmospheric Dispersion 127
6.12 Waste Treatment . Summary 128
Exercises 128
References 129
7 Reliability, Maintainability, and Availability Concepts 131
7.1 Reliability, Maintainability, and Availability 131
7.2 Reliability 133
7.3 Repairable and Non-repairable Systems 136
7.4 Reliability Data 139
7.5 Maintainability 141
7.6 Availability 143
7.7 Process Shut-down for Maintenance 144
7.8 Reliability, Maintainability, and Availa
Acknowledgments xiii
Nomenclature xv
About the Companion Website xix
1 Chemical Process Projects 1
1.1 The Process Plant Design Problem 1
1.2 Continuous and Batch Processes 2
1.3 New Design and Retrofit 3
1.4 Hazard Management in Process Plant Design 4
1.5 Project Phases 4
1.6 Chemical Process Projects - Summary 5
References 6
2 Process Economics 7
2.1 Capital Cost Estimates 7
2.2 Class 5 Capital Cost Estimates 8
2.3 Class 4 Capital Cost Estimates 9
2.4 Class 3 to Class 1 Capital Cost Estimates 15
2.5 Capital Cost of Retrofit 15
2.6 Annualized Capital Cost 16
2.7 Operating Cost 17
2.8 Economic Evaluation 20
2.9 Investment Criteria 23
2.10 Process Economics . Summary 23
Exercises 24
References 25
3 Development of Process Design Concepts 27
3.1 Formulation of Design Problems 27
3.2 Evaluation of Performance 27
3.3 Optimization of Performance 28
3.4 Approaches to the Development of Design Concepts 29
3.5 Screening Design Options 32
3.6 Influencing the Design as the Project Progresses 33
3.7 Development of Process Design Concepts - Summary 34
References 35
4 Heating Utilities 37
4.1 Process Heating and Cooling 38
4.2 Steam Heating 39
4.3 Water Treatment for Steam Generation 44
4.4 Steam Generation from the Combustion of Fuels 45
4.5 Steam Generation from Electrical Energy 48
4.6 Gas Turbines 50
4.7 Steam Turbines 51
4.8 Steam Distribution 55
4.9 Steam Heating Limits 64
4.10 Fired Heaters 64
4.11 Other Heat Carriers 68
4.12 Heating Utilities - Summary 74
Exercises 74
References 76
5 Cooling Utilities 77
5.1 Waste Heat Steam Generation 77
5.2 Once-Through Cooling Water Systems 77
5.3 Recirculating Cooling Water Systems 78
5.4 Air Coolers 80
5.5 Refrigeration 82
5.6 Choice of a Single Component Refrigerant for Compression Refrigeration 88
5.7 Mixed Refrigerants for Compression Refrigeration 89
5.8 Absorption Refrigeration 93
5.9 Indirect Refrigeration 93
5.10 Cooling Utilities . Summary 94
Exercises 95
References 96
6 Waste Treatment 97
6.1 Aqueous Emissions 97
6.2 Primary Wastewater Treatment Processes 101
6.3 Biological Wastewater Treatment Processes 104
6.4 Tertiary Wastewater Treatment Processes 109
6.5 Atmospheric Emissions 109
6.6 Treatment of Solid Particulate Emissions to Atmosphere 111
6.7 Treatment of VOC Emissions to Atmosphere 114
6.8 Treatment of Sulfur Emissions to Atmosphere 120
6.9 Treatment of Oxides of Nitrogen Emissions to Atmosphere 123
6.10 Treatment of Combustion Emissions to Atmosphere 124
6.11 Atmospheric Dispersion 127
6.12 Waste Treatment . Summary 128
Exercises 128
References 129
7 Reliability, Maintainability, and Availability Concepts 131
7.1 Reliability, Maintainability, and Availability 131
7.2 Reliability 133
7.3 Repairable and Non-repairable Systems 136
7.4 Reliability Data 139
7.5 Maintainability 141
7.6 Availability 143
7.7 Process Shut-down for Maintenance 144
7.8 Reliability, Maintainability, and Availa
Details
| Erscheinungsjahr: | 2023 |
|---|---|
| Genre: | Chemie |
| Rubrik: | Naturwissenschaften & Technik |
| Medium: | Taschenbuch |
| Inhalt: | 560 S. |
| ISBN-13: | 9781119689911 |
| ISBN-10: | 1119689910 |
| Sprache: | Englisch |
| Herstellernummer: | 1W119689910 |
| Autor: | Smith, Robin |
| Auflage: | 1. Auflage |
| Hersteller: |
Wiley
Wiley & Sons |
| Maße: | 279 x 216 x 36 mm |
| Von/Mit: | Robin Smith |
| Erscheinungsdatum: | 12.12.2023 |
| Gewicht: | 1,39 kg |
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